Advances in technologies such as 5G, internet of things (IoT), automotive and medical devices, to name a few, have created a new demand for mature node IC devices. This, in turn, has accelerated the introduction of new mature node designs and raised the demand for photomasks serving these products. Manufacturing mature design node ICs and photomasks requires high volume, high yield, quick turn and price sensitive processes. For example, laser writers can be the preferred photomask patterning solution for those applications as they are fast and cost efficient compared to ebeam writers. In order to address the market and the expanding design variety (e.g., curvilinear shapes, AI generated designs, chiplets) of mature node applications, we have developed a suite of capabilities leveraging advanced data modeling that helps deliver efficient and reliable production of mature node photomasks. Examples include inter-tool and inter-site process matching to scale mature production and address tool end of life challenges. Adapting novel design styles to higher productivity, cost effective platforms such as laser writing is also an area of emphasis. We present various cases where our model driven data techniques have impacted mature node productivity and resiliency by addressing the increasing unit demand and design complexity. In addition, we highlight elements of characterization, model building and deployment within these mature node data solutions.
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