E-beam inspection based on voltage-contrast (VC) defect metrology has been widely utilized for failure mode analysis of memory devices. Variation in e-beam image contrast indicates shorts, opens, and void defect inline inspection in the idle of production line. Meanwhile, accurate measurement of threshold voltage and the source–drain current is required to characterize memory cell through multilayers. However, in the subthreshold region of memory cell, VC is weakened due to gate voltage stimulated by electron dose of e-beam scanning. We developed a modulated beam imaging with the SEM vector scan system to enhance VC contrast and defect inspection capability. Reliability of the modulated electron microscopy is validated by comparing with physical probing test result for process variation of Boron doping and annealing conditions in full wafer processing. VC with the modulated electron microscopy is well correlated to the probing test result. Image contrast of the modulated microscopy can differentiate contact via on floating circuit and disconnected floating circuit. We applied the modulated electron microscopy for inline electrical defect detection at the middle of manufacturing line of integrated circuits. The defect distribution map by the modulated electron microscopy was confirmed to reproduce the physical probe test result. By achieving inline electrical characterization before back end of line, yield loss issues can be detected and characterized 2 weeks earlier than conventional method. Moreover, this ability to detect and characterize memory cell issues inline is supposed to contribute to overcome the yield learning cycle bottleneck. |
Modulation
Electron microscopy
Electrical properties
Scanning electron microscopy
Semiconducting wafers
Inspection
Defect detection