KEYWORDS: Speckle, Statistical analysis, Speckle pattern, Time series analysis, Metals, Surface finishing, Charge-coupled devices, Manufacturing, Data analysis, Dynamical systems
Based on the discovery that cutting signals contain fractal patterns, a recurrence plot based methodology called
recurrence quantification analysis (RQA) is applied to the time series constructed using information contained in speckle
images of machined surface for chatter detection in turning operation. Variations in the roughness of machined surface
created by virtue of chatter, manifests as changes in the statistical properties of speckle images of the surface when
examined frame by frame along the axis of the machined part. A significant parameter of such images, the frame wise
average intensity value is extracted separately and arranged in sequence for constructing the time series. Since this time
series is found to be non-stationary in nature and due to the fact that the turning operation is low dimensional chaotic, the
nonlinear time series analysis methodology of RQA is used for analyzing the time series. The present study ascertains
that the derived time series do have a deterministic origin and it further investigates the sensitivity of the different RQA
variables to chatter cutting by analyzing this time series and demonstrates that this methodology is capable of capturing
the transition from regular cutting to the chatter cutting.
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